Education

Invest in the Future with Training, Secure Your Production

🧩 Twin Screw Extruder Systems Training Solutions

Extruder technology is constantly evolving, and keeping up with these developments is essential to achieving maximum efficiency in your production processes. At Monomex, we not only provide the latest extrusion technology but also deliver comprehensive training solutions to ensure you unlock the full potential of your machines.

Why Is Training So Important?

Training is the key to getting the highest return on your investment. Proper training enhances your operators’ skills, improves machine efficiency, and minimizes potential errors in production. Monomex training programs combine theoretical knowledge with practical applications focused on real-world scenarios.

📌 Our Training Services

Monomex training programs can be tailored to meet the needs of your entire operations team. Our courses cover:

🧪 Extrusion Process and Applications Training

Professional Training for Industry Experts

Extrusion is one of the fundamental production methods in plastics and polymer processing. At Monomex, we leverage over 25 years of industry experience to provide extrusion training that blends theory with hands-on practice, tailored for businesses.

Training Content

• Basics of Extrusion: Screw–barrel system, heating–cooling, pressure and flow principles

• Twin-Screw Extruder Technology: Mixing, plastification, and homogenization processes

• Raw Materials and Additives: Masterbatch, fillers, pigments, and additives

• Process Optimization: Energy efficiency, torque control, increased production capacity

• Extrusion Applications:

  • Compounding and masterbatch production

  • Engineering plastics processing

  • Film, and sheet production

  • Recycling and pelletizing

  • XPS / XPE foam applications

Who Should Attend?

• Engineers and technicians in plastics and polymer processing

• Production line managers and quality control teams

• R&D and product development engineers

• Companies planning to invest in extrusion technology

The Monomex Difference

• Hands-on training with real machines

• Experienced engineering team

• Tailored process solutions

• Official certification program

Result

Enhance your expertise in extrusion processes and applications, optimize your production lines, and develop your workforce to international standards.

👉 Join Monomex extrusion training to advance your technology, boost your efficiency, and gain a competitive edge.

📩 Contact us for detailed information or to register.

⚙️ Machine Operation and Control Training

Safe and Efficient Production for Operators

Correct operation and control of an extruder are critical for production quality, energy efficiency, and machine lifespan. Monomex offers a Machine Operation and Control Training Program designed with its industry expertise.

Training Content

• Start-up and shutdown procedures

• Control panel usage and parameter settings

• Pressure, temperature, and torque control

• Raw material feeding and process monitoring

• In-process checks during production

• Fault detection and basic intervention methods

• Proper operation techniques for energy efficiency

• Workplace safety and compliance with standards

Who Should Attend?

• Extruder operators

• Production line technicians

• Maintenance personnel

• New employees

• Production managers

The Monomex Difference

• Hands-on training on real production lines

• Expert engineering team

• Customer-specific scenarios and process examples

• Official participation certificate

Result

Proper machine operation and control prevent unplanned downtime, improve product quality, and ensure workplace safety.

👉 Enhance your operators’ competence with Monomex Machine Operation and Control Training to make your production lines safer, more efficient, and more sustainable.

📩 Contact us for more details or to register.

🔧 Maintenance and Troubleshooting Training

Proper Maintenance and Fast Solutions for Continuous Production

Maintenance and troubleshooting in extruders are not just reactive measures after failures—they are critical processes that improve efficiency and prevent downtime. With its expert engineers, Monomex equips operators and maintenance teams with proactive maintenance and fast fault-solving techniques.

Training Content

• Preventive Maintenance Practices (lubrication, alignment, cleaning, connection checks)

• Planned Maintenance Routines and creating a maintenance schedule

• Troubleshooting Methods:

  • Screw–barrel wear

  • Coupling misalignment

  • Vibration and noise problems

  • Electrical and thermal faults

• Fault diagnosis with measurement and analysis techniques

• Spare parts management and stock control

• ISO-compliant safety procedures

Who Should Attend?

• Extruder operators

• Maintenance and technical service staff

• Production line managers

• New technicians

The Monomex Difference

• Hands-on training on real production lines

• Laser alignment, vibration analysis, and thermal measurement practices

• Customer-specific case studies and scenarios

• Official participation certificate

Result

Proper maintenance and effective troubleshooting extend machine lifespan, reduce costs, and ensure production continuity.

👉 Strengthen your team’s technical expertise with Monomex Maintenance and Troubleshooting Training for more reliable, efficient, and sustainable production.

📩 Contact us for more details or to register.

⏱️ Efficiency and Optimization Training

More Production with Less Energy

In today’s competitive environment, energy efficiency and process optimization are among the most critical success factors. Monomex’s Efficiency and Optimization Training helps businesses maximize performance from their extrusion lines.

Training Content

• Energy Efficiency Techniques

  • Proper use of motors and heaters

  • Avoiding unnecessary energy consumption

• Process Optimization

  • Screw configuration and barrel design optimization

  • Precision in feeding and dosing control

  • Improving pressure, temperature, and torque balance

• Increasing Production Capacity

  • Achieving higher throughput while maintaining quality

  • Reducing scrap rates

• Data-Driven Decision Making

  • Real-time production data analysis

  • Monitoring KPIs (Key Performance Indicators)

• Industry 4.0 Integration

  • Remote monitoring and reporting systems

  • Predictive maintenance and digital optimization tools

Who Should Attend?

• Extruder operators

• Production engineers and managers

• Maintenance and process control teams

• Companies targeting energy efficiency and cost optimization

The Monomex Difference

• Practical training with real process data

• Optimization techniques that save energy

• Customer-specific process consulting

• Official participation certificate

Sample KPI Report

Result

With the right optimization techniques, you can achieve up to 20% energy savings, higher production capacity, and lower production costs.

👉 Join Monomex Efficiency and Optimization Training to build a more efficient, sustainable, and competitive production environment.

📩 Contact us for more details or to register.

🦺 Safety Procedures Training

Priority in Production: Worker Safety

Extruders and auxiliary equipment operate under high temperature, pressure, and torque. Incorrect implementation of safety procedures can cause serious accidents and downtime. Monomex’s Safety Procedures Training helps businesses elevate their occupational safety standards.

Training Content

• Machine start/stop safety

• Emergency procedures (fire, electrical faults, pressure release)

• Proper use of Personal Protective Equipment (PPE)

• Electrical and thermal safety measures

• Raw material and chemical safety

• Lockout/Tagout (LOTO) applications

• Safety measures during maintenance and cleaning

• Compliance with ISO and CE standards

Who Should Attend?

• Extruder operators

• Production line workers

• Maintenance and technical service teams

• Occupational safety specialists

• All new employees

The Monomex Difference

• Practical safety training on real machines

• Content compliant with international standards

• Customer-specific risk analysis and solutions

• Official safety certificate

Result

Knowing safety procedures is not just a legal requirement—it protects health, ensures sustainability, and safeguards your company’s reputation.

👉 Raise your team’s safety awareness with Monomex Safety Procedures Training and bring your production line to global standards.

📩 Contact us for more details or to register.

Training Advantages

By joining our training programs, you gain the following benefits:

• Increased Competence and Safety: Your staff’s machine-handling skills and safety awareness are enhanced.

• Improved Efficiency and Quality: Errors are reduced, energy use is optimized, and product quality rises.

• Extended Equipment Life: Correct use and maintenance practices extend your machines’ lifespan.

• Cost Reduction: Costs from unplanned downtime and incorrect operations are significantly lowered.

• Operational Independence: Your staff becomes capable of solving fundamental issues, reducing external dependency.

At Monomex, we provide not only equipment but also knowledge and expertise to support our customers’ success. Discover our training solutions, unlock your team’s potential, and achieve sustainable success in production.

📩 For more information about Monomex training programs or to create a program tailored to your business needs, contact us today.