Maintenance

No emergencies; Move from unplanned downtime to planned downtime. Take advantage of our maintenance services to ensure the continuity of your production. Be the owner of smart solutions for Production Efficiency.

Professional Service for Uninterrupted Extruder Performance

With Monomex preventive maintenance contracts, you can extend the lifetime of your extruder machines, reduce the risk of breakdowns, and secure continuous production.

In extruders, the connection points of the barrel and gear box must be on the same axis. The screw that is not on the same axis breaks at the gear box connection point. Or the screw that is not on the axis rubs against the barrel and causes rapid wear. Friction causes abrasion, excessive electricity consumption and mechanical stress, resulting in malfunctions such as gearbox gear breakage, shaft cutting.

🔧 Why Is Preventive Maintenance Important?

Extruders and process machines are the heart of your production line. Even the smallest malfunction can stop production. Thanks to Monomex preventive maintenance contracts:

• You prevent failures before they occur with scheduled maintenance,

• You ensure on-time deliveries with uninterrupted production,

• Energy efficiency increases, lowering operating costs,

• Machine lifetime extends, protecting your investment.

🛡️ Advantages of Preventive Maintenance

• No more unexpected costs → With an annual fixed maintenance agreement, you can plan your budget in advance.

• Priority service rights → Contract customers receive 24/7 priority service in emergencies.

• Genuine spare parts guarantee → Your machine always operates at peak performance.

• Uninterrupted production → Unplanned downtime is minimized, and you avoid order losses.

• Reporting and transparency → After each service, you receive a detailed technical report.

🔹 Extruder Coupling Alignment – Perfect Balance in Power Transmission

Coupling alignment optimizes power transfer between the motor and gearbox. Misaligned couplings cause vibration, bearing failure, and energy loss.

Monomex Advantages

• Longer motor and gear box life

• No change in the geometric alignment of the extruder

• Lower energy consumption

👉 Result: With Monomex expertise, your extruder screws and barrels are always aligned correctly.

🔹 Vibration Analysis – Early Diagnosis, Safer Production

Detect worn-out, loosened, or unbalanced rotating parts that generate vibration at an early stage. If not diagnosed in time, they can lead to unplanned downtime. If not diagnosed early, it leads to unplanned downtime.

Monomex Advantages

• Frequency-based measurement at critical points

• Early detection of bearing and gear failures

• Analysis of energy losses

• Extended equipment lifetime

👉 Result: Vibration analysis is a proactive maintenance step that safeguards your production.

🔹 Electrical and Thermal Measurements – Safe and Uninterrupted Operation

Electrical and thermal problems are the main causes of fire risks and sudden breakdowns. Monomex eliminates these risks with regular inspections.

Electrical Measurements:

• Cable insulation

• Grounding and phase balance

• Current–voltage fluctuations

Thermal Measurements:

• Electrical panels and connection points

• Temperature control of bearings and couplings

• Heating element and barrel temperature uniformity

👉 Result: With Monomex, your machines operate more safely, efficiently, and reliably.

🔹 Industry 4.0 Solutions – Smart and Digital Extruder Technologies

Monomex integrates Industry 4.0 technologies into extrusion systems, offering smart manufacturing capabilities:

• Real-time data monitoring

• Remote access and control

• Predictive maintenance

• Data analytics and reporting

• Energy management and optimization

👉 Result: With Industry 4.0, you achieve full control and maximum efficiency in your production.

⚙️ Benefits of Preventive Maintenance for Your Business

• Maximum efficiency and long service life

• Prevention of unplanned downtime

• Energy savings

• Reduced maintenance costs

• Continuous production flow

Be a winner; maintenance is cheaper than buying a new one.

🎯 Result: Safety, Efficiency, Continuity

Machines can achieve an unlimited service life when properly maintained. With regular care and timely replacement of worn parts, their performance remains consistent over the years. At Monomex, our commitment goes far beyond pre-sales support—we stand by you after delivery and throughout the entire lifetime of your machines. While you focus on growing your business, we ensure your machines operate reliably and efficiently.

👉 Discover our maintenance solutions and experience uninterrupted performance and maximum efficiency in your production. 📩 Contact us for detailed information or a tailored maintenance plan.