Extrusion Melt Pumps

1600x900 Dp
As an experienced and proven manufacturer of polymer melt pumps, we offer the best solution to achieve the highest possible yield and quality of products in extrusion, compounding or polymerization applications.

Extrusion gear pumps increase the outlet pressure in extruders and make it more uniform. Thus, the material coming out of the extruder has an excellent pressure stability.  It is the only solution for all applications that require high pressure at the extruder outlet. Moreover, using a melt gear pump is the only solution to produce within tolerances in productions where thickness variations are important.

PUMP FLOW PE - HD PS PP
MODEL cm/rev rpm  -  kg/h rpm  -  kg/h rpm  -  kg/h
MGP1 10 110 - 45 140 - 72 140 - 128
MGP2 25 100 - 105 130 - 168 130 - 130
MGP4 46 95 - 180 115 - 270 120 - 220
MGP9 92 80 - 300 105 - 490 110 - 410
MGP17 176 70 - 500 95- 850 100 - 710
MGP37 371 60 - 900 80 - 1500 90 - 1350
MGP71 716 50 - 1450 70 - 2540 80 - 2300
MGP148 1482 40 - 2400 60 - 4500 70 - 4160

 

Product      PE - HD      PS      PP
Application        Pressure Pipe         Thermoformed Sheets         Thermoformed Sheets
Viscosity - Pas      3000 - 5000      1500 - 2500      1000 - 2000
Diff. pressure - bar         180      120      130
Density - g/cm3      0.75      0.93 - 0.96      0.73

 

Monomex gear pumps are installed between the extruder and the mold on the production line. This combination eliminates vibration and output fluctuations. Very stable and constant flow conditions pave the way to excellent product quality. Whether processing low viscosity materials, achieving high pressure in the extruder or processing sensitive plastics, we ensure that processes are optimized.

With the MEX DP gear pump, instead of investing in a new Extruder, by adding an additional gear pump, both a higher quality material and an increase in capacity can be achieved.

 

Dişli Pompa Çizim

What is an extruder gear pump, melt pump, extruder pump or melt pump? How does it work? What are the advantages?

To explain it briefly; It is a machine that works in front of the extruders and has many advantages. Gear pumps have a great importance and place in areas where polymer chemistry and process are valid. Nowadays, gear pumps can be used on newly manufactured extruders or by being retrofitted to existing extruders. In both cases, gear pump; It is used to increase production, obtain smoother products, save energy, provide flexibility and improve product quality. General areas of use are monofilaments, lamination, sheet production for thermoforming purposes, foil, coating, profile, pipe, cable extrusion, etc. can be counted as.

 

 


Advantages :

  • Pressure variations caused by irregular feeds are reduced.
  • Extruder outlet pressure decreases.
  • Extruder main motor current decreases.
  • Extruder outlet temperatures decrease.
  • More stable product production is ensured.
  • Extruder capacity increases.
  • Product quality increases.
  • Provides a more profitable production.

Design Differences:

  • Anti-cavitation channel and gear geometry
  • Minimum pressure loss
  • Longer lasting gears with strong structure
  • Better temperature control with extra cooling channels
  • Gear profile developed for precision production
  • Minimum deviation in thickness variations
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